Tag Archives: corrosion resistant coating

Nickel Plating takes precedence in new DIY Water Cooling Kit

Closed-loop water cooling kits are often used in computers or gaming PCs but do not have the greatest of reputations when it comes to safety, though they may be convenient.  Instead, enthusiast are using custom kits due to their performance and the fact that they can customize them to be just as they need them to be.  The new Thermaltake Pacific R360 D5 water cooling kit seems to be a great hit so far this year, because it has everything enthusiast builders need, and everything is all in one box!

DIY Water Cooling Kit in a Box

Inside this Pandora’s box of goodies (for some of us) you will find:

  • A CPU water block – has a copper base an anti-corrosive nickel plating. Block is claimed to fit all modern CPU sockets
  • A D5 pump and reservoir
  • A 360mm slim radiator
  • Six Compression fittings
  • Three Ring 12 LED blue radiator fans – hydraulic bearing and anti-vibration mounting system. This also aids the aesthetics as well as make the cooler quiet.
  • A length of tubing
  • Thermaltake 1000 Blue Coolant
  • Extra accessories – often ordered extras to improve the external appearance of the water cooling kit.

 

What does Nickel Plating do?

The CPU water block has a base made out of copper and anti-corrosive nickel plating.  What does nickel plating do to help?  Due to it being so corrosion resistant, its life is drastically extended, which means that part replacement occurs much less frequently than with other coating types, materials or if left uncoated.  Rust is unable to form where nickel plating has occurred and therefore the quality of the components is improved.  Nickel plating is great because it deposits itself evenly over a surface which not only looks nicer aesthetically, but it also makes the component a lot more durable and hard wearing.  Nickel plating is the perfect solution for components which a subjected to a high amount of friction, wear or use and if it is treated properly, with the appropriate heat treatment, it will not chip or flake either like a top coat of paint or lacquer does.

 

Contact us Today

If you or your business are interested in plating, such as electroless nickel plating or diffused nickel plating, heat treatment or have a special project which requires specialist assistance, then why not contact us?  We are Derbyshire based, leading specialists in the plating industry who offer a wide range of well-developed, tried and tested techniques which are not only high-end but also cost effective.  We have experience of working for the computing, aerospace, medical, army and automotive industries, to name but a few and offer our services to the UK, Germany, France, Brazil and Holland.   

What to Consider before you Electroplate

Are you thinking about having parts electroplated?  Here are the most important things you need to take in to consideration before and during the process…

What should you consider Pre Electroplating?

 

  • Nesting

Electroplating involves electrical and chemical reactions on the surface of the part you are wanted to be plated, so exposure is crucial to the result of the final product.  Parts which are nesting will lack adhesion and therefore coverage on the final product.

  • Tolerance

The tolerance on vital dimensions on the part in question should be designated with the plating thickness in mind.  This is should be accounted for when the pieces are ready for assembly after the products have been through the chemical process.

  • Environment and exposure

What is your product going to be exposed to?  A high amount of friction, heat or sea spray?  This is essential for negotiating the thickness of the necessary plating required to maintain the resistance, corrosion and rust protection of the part in question.

  • Geometry

Electroplating involves using a current in order for the reaction to be initiated on the surface of a part, which means that the geometry of the parts surface will influence the distribution of electroplating across the surface.  This is called current density.  It is normal that plating builds up in parts which have sharp corners, bends and threads but it can be prevented if specialists use advanced plating processes.

  • Drainage

The preparation of the surface of a part needing plating must be correct so that the inside surfaces of a part will be sufficiently covered when the process is completed.  This is so that the plating will have the correct bond strength for plating to have been carried out correctly and for the part to have ultimate protection and increase its longevity.  This, for some parts, may mean they need to have a weep hole create during their design phase, so that this can be achieved.

  • Usage

It must be clear what your intended use is for the part you are needing plating.  Make it clear to your specialists what the use and required characteristics are of the part.  Important features include conductivity, low friction, high strength, corrosion resistance, wear, exposure to sea spray or water etc.  This will determine which metal your part is made from (eg. Copper, Nickel, Tin, etc), how your part should be finished and plated.

 

us and You

 

us are a Derbyshire based company and we are leading specialists in the plating industry.  We offer an array of well-developed, high-end techniques which are cost effective and reliable.  We have extensive experience working for industries, such as aerospace, medical, army and automotive and offer our services to the UK, France, Germany, Holland and Brazil.  If you need plating services such as electroless nickel plating, copper plating or heat treatments, then contact us today by calling our friendly and professional team on our phone number, alternatively you can click here to be taken directly to our website and view the services we offer for yourself.

 

What to Consider before you Electroplate

Are you thinking about having parts electroplated?  Here are the most important things you need to take in to consideration before and during the process…

What should you consider Pre Electroplating?

 

  • Nesting

Electroplating involves electrical and chemical reactions on the surface of the part you are wanted to be plated, so exposure is crucial to the result of the final product.  Parts which are nesting will lack adhesion and therefore coverage on the final product.

  • Tolerance

The tolerance on vital dimensions on the part in question should be designated with the plating thickness in mind.  This is should be accounted for when the pieces are ready for assembly after the products have been through the chemical process.

  • Environment and exposure

What is your product going to be exposed to?  A high amount of friction, heat or sea spray?  This is essential for negotiating the thickness of the necessary plating required to maintain the resistance, corrosion and rust protection of the part in question.

  • Geometry

Electroplating involves using a current in order for the reaction to be initiated on the surface of a part, which means that the geometry of the parts surface will influence the distribution of electroplating across the surface.  This is called current density.  It is normal that plating builds up in parts which have sharp corners, bends and threads but it can be prevented if specialists use advanced plating processes.

  • Drainage

The preparation of the surface of a part needing plating must be correct so that the inside surfaces of a part will be sufficiently covered when the process is completed.  This is so that the plating will have the correct bond strength for plating to have been carried out correctly and for the part to have ultimate protection and increase its longevity.  This, for some parts, may mean they need to have a weep hole create during their design phase, so that this can be achieved.

  • Usage

It must be clear what your intended use is for the part you are needing plating.  Make it clear to your specialists what the use and required characteristics are of the part.  Important features include conductivity, low friction, high strength, corrosion resistance, wear, exposure to sea spray or water etc.  This will determine which metal your part is made from (eg. Copper, Nickel, Tin, etc), how your part should be finished and plated.

 

us and You

 

us are a Derbyshire based company and we are leading specialists in the plating industry.  We offer an array of well-developed, high-end techniques which are cost effective and reliable.  We have extensive experience working for industries, such as aerospace, medical, army and automotive and offer our services to the UK, France, Germany, Holland and Brazil.  If you need plating services such as electroless nickel plating, copper plating or heat treatments, then contact us today by calling our friendly and professional team on our phone number, alternatively you can click here to be taken directly to our website and view the services we offer for yourself.

 

Electroless Nickel Plating for an Oil Rig Vortoil Pipe for Marine Corrosion Resistance

Electroless nickel plating is perfect for applications in the oil and gas industries due to its excellent corrosion resistance properties. When used as a barrier layer, electroless nickel provides the highest levels of corrosion and wear resistance, and the thickness of the coating can be adjusted to suit the application.

Corrosion and wear protection

A recent project of us’s involved the nickel plating of a vortoil pipe for use on an oil rig. Vortoil pipes are used for separating crude oil from seawater, and are therefore exposed to harsh marine environments and susceptible to corrosion and wear due to their surroundings.

The tolerance of the vortoil pipe had to be less than 3 microns over the length of the component, with an overall deposit thickness of 100 microns.

Electroless nickel is an excellent plating method to ensure uniform levels of thickness over a deposit, but when the competent is a large as a vortoil pipe, there may be slight variations in the thickness of the deposit due to localised changes in temperature and activity.

Because of the size of the component, us manufactured a jig with a motor which was attached to either end of the pipe. The pipe was then electroless nickel plated horizontally, while it was turned very slowly to make sure all of the surface area was covered by the electroless nickel deposit.

Accurate deposit thickness of the nickel coating

The pipe was approximately 4m in length, and needed to be electroless nickel plated internally and externally, including all the attached pipes, holes and fins. The staff at us were able to work to the tight distribution tolerances using our monitoring system, which enabled us to ensure the accurate deposit thickness of the nickel coating onto the component.

If you are looking for a metal coating that provides high levels of corrosion resistance for use in the oil or gas industries, call the us team , email  or get in touch via our contact page.

nickel ptfe plated component

Friction Free, Self Lubricating Electroless Nickel PTFE Coatings

The PTFE composite coating of electroless nickel is known for its self lubricating properties and exceptional resistance to friction.

By combining the high wear resistant hardness, uniform coating and excellent adhesion of electroless nickel with the self lubricating properties of PTFE, it is a perfect surface treatment for components and assemblies that cannot use conventional lubricants.

Prevent Calcium Scale Build Up with PTFE

PTFE plating provides a great release from calcium that is often found in hard water areas. In addition to the corrosion resistance of the plated layer, the common problems of the build up of scale on a component can be avoided. This is especially useful when an electroless nickel PTFE coating is used on food processing equipment, heating elements and spray nozzles, as it prevents the build up of this calcium deposit which could hinder the effectiveness of the equipment.

The Process of Electroless Nickel PTFE Plating

During the process of electroless nickel PTFE plating, a coating is applied that consists of an autocatalytically applied nickel/phosphorus matrix containing submicronic particles of polytetraflouroethylene. PTFE is actually fairly soft in its natural form, but when suspended in nickel, it is very durable.

This means that components with PTFE coatings are hard enough to resist corrosion and abrasion, and also have friction resistance from the PTFE, which ensures that parts have a long working life. This coating also has the benefit of producing a uniform coating which covers all surfaces of the part, even those with especially intricate geometries.

Key Properties for Electroless Nickel PTFE

  • Low Friction
  • Self Lubrication
  • Corrosion Resistance
  • Wear Resistance
  • Uniform Deposit

Typical Applications Electroless Nickel PTFE

  • Food processing equipment
  • Sorting equipment
  • Injection Molds
  • Pump rotors
  • Titanium bearings
  • Heating elements

If you are looking for a metal coating that is self lubricating, corrosion resistant and wear resistant, Ni-PTFE is the perfect solution. Call us , email us at  or visit the contact page on our website to make an inquiry.

The Use of Electroless Nickel in Valves and Flow Control Devices

Electroless nickel is an excellent choice of surface technology for the oil and gas industry. As discussed in previous blog posts, the properties of elctroless nickel coatings are highly sought after in the industry, including corrosion resistance, uniformity of deposits and abrasion resistance.

Electroless Nickel and Mild Steel Ball Valves

These properties have resulted in the widespread use of electroless nickel coatings in valves and flow control devices, which are critical components in the operation of a well where good performance and long life are major economic factors.

The application of electroless nickel to mild steel ball valves is now typical in the oil and gas industry, replacing hard chromium as a corrosion resistant, smooth and uniform coating.

Successful applications of electroless nickel have been observed in all areas of the oil and gas industry. In crude oil production, mild steel ball valves have a maximum life of no more than three months, and fail due to corrosion, surface cracking and erosion. But valve components plated with electroless nickel last for years with no surface deterioration.

Similar benefits have also been observed on ball valves at plants using the sea water injection system which involves pumping sea water under high pressure to force oil to the surface. With a coating of electroless nickel, the valves withstand the conditions and no degradation is detectable after years of operation.

Electroless Nickel Plating Services

For more information about electroless nickel plating and its use in the oil and gas industry, or to make an enquiry about using electroless nickel for this type of application, call us or email

Common Applications of Electroless Nickel Coatings

Electroless nickel plating can be applied to a variety of components. Its fantastic properties make it the perfect plating solution for a variety of applications, including the following:

Electrical equipment

Electroless nickel coatings are perfect for electrical equipment due to their solderability and conductivity properties.

Applications include heat sinks, computer drive mechanisms, memory disks and drums, terminals and lead wires, chassis, connectors, diode and transistor cans, interlocks, junction fittings and printed circuit boards.

Packaging and handling machinery

Packaging and handling machinery can benefit from an electroless nickel coating due to its properties of wear resistance, cleanliness and the attractive finish it provides.

Chemical equipment

Nickel coatings have excellent chemical resistance, making them perfect for applications in the chemical and petroleum industries. This includes ball, gate and plug valves, chokes and control valves, oil field tools, oil well tubing and pumps, drilling mud pumps and blowout preventors.

Molds and dies

Electroless nickel coatings are used for molds and dies due to the lubricity of nickel that minimises erosion and abrasion. This coating is commonly used on zinc die cast dies, glass molds, plastic injection molds, and plastic extrusion dies.

Food service equipment

Electroless nickel is commonly used to plate food service equipment due to its superior corrosion and wear resistance, its an attractive finish and high degree of cleanliness.

Salvage

Electroless nickel coatings can be used for restoring parts to their original dimensions, for example, molds, shafts, landing gear and gears. They can also be used to repair mis-matched parts as they are a cost effective alternative to hard chrome and often eliminate subsequent machining or grinding operations.

If you are looking for a metal coating that provides high levels of corrosion resistance, lubricity and wear resistance, call the us team , email  or get in touch via our contact page.

The Advantages of Electroless Deposition of Nickel

Electroless solutions have the advantage of producing coatings which have a very high degree of uniformity. This means that electroless nickel is ideal for plating complex shapes and can be used effectively to salvage parts that have been mis-machined. It also allows worn components to be recycled.

Electroless nickel deposits vs electrolytically-applied coatings

Electroless nickel deposits are chemically applied using an autocatalytic immersion process which does not use an electrical current.

This is much different from electroplating, which depends on an external source of direct electrical current to produce a deposit on the substrate material. Because the electrical current cannot be evenly distributed throughout the component itself, it is hard to obtain a uniform deposit with electrolytically-applied coatings.

Electroless nickel is often chosen above electrolytically applied coatings because of its ability to coat irregularly shaped, highly detailed parts with complex geometries. The completely uniform deposit thickness is perfect for achieving close dimensional tolerance capabilities.

If you would like to find out more about using electroless plating as an alternative to electroplating, call us , email us at  or visit the contact page on our website to make an enquiry.

15 Reasons To Choose Electroless Nickel for your Metal Plating Needs

When considering a plating method, there are lots of options you can consider. Here at us, we are experts in electroless nickel plating and consider the process superior to many other coatings on the market.

There are many advantages to electroless nickel plating that in our opinion make it a cut above the rest.

For example, electroless nickel:

  • Allows the deposit to coat a variety of surfaces, many of which would be difficult if not impossible to plate using the process of electroplating.
  • Is a very cost effective solution to coating metals such as mild or stainless steel.
  • Can substantially extend the life of a component.
  • Produces a metal layer with a very even thickness over all surfaces of the component, regardless of its shape or dimensions. This means that there is little or no excess deposit at high points on the component.
  • Deposits of electroless nickel have excellent physical and chemical properties, including hardness, wear resistance and lubricity.
  • Creates a uniform coating that makes it ideal for critical high-end engineering items, especially those used in the defense, automotive, healthcare and aerospace industries.
  • Has a high level of corrosion resistance making it perfect for extending the life of anything that it coats. This makes it the perfect solution for parts that are exposed to harsh environments such as the marine, oil, gas and defense industries.
  • Because of its ability to extend the life of components due to its high levels of corrosion resistance, electroless nickel coatings can reduce the cost of repair and replacement parts.
  • Prevents the formation of rust on a component, therefore preventing the parts around it from rusting too.
  • Tight manufacturing tolerances can be achieved with an electroless nickel coating because of its ability to deposit nickel evenly on the surface of a component
  • Can be used to improve the surface of a component so that it is back within the specified tolerances.
  • Provides the surface of the component with a surface layer that allows post finishes to be carried out effectively.
  • Has self lubricating properties which reduce the wear of a component through friction, creating minimal coating weight loss.
  • The use of electroless nickel on a component creates a coating that will not flake or chip off like some paints and lacquers will.
  • Can be hardened up to 950vhn with the appropriate heat treatment.

Choose electroless nickel for your metal plating needs by calling the us team , email  or get in touch via our contact page.

Witches on a Silver Platter

Products that have been silver plated have the highest conductivity of all metals.  Their best attributes are that they can be used for soldering, are corrosion resistant, are durable, are wear resistant and can be used by an array of consumers for many different reasons, such as electronics, jewellery and in the automotive industry.

The Golden History of Silver

Silver Plating was historically used in ancient civilisation where the noble metals where seen as objects of great beauty.  They were believed to contain the mystic qualities of distant heavenly bodied.  Gold was seen symbolically as the sun and silver as the moon and the Ancient Egyptians called silver “white gold”.  The most famous mythical attributes of silver are its powers against enchantment and it is thought to contain powers against witches and vampires in other cultures, too.

How Did Silver Plating Occur?

Silver plating was originally used because it was a cheaper equivalent to the use of solid gold, usually in the home, for decorative objects, such as cutlery and candlesticks.  The earliest type of Silver plating was Old Sheffield Plate but in the 19th Century new methods were introduced, such as electroplating.

Silver Plating

Silver plating occurs when Silver cyanide is used in the electrolyte, as opposed to other compounds of Silver such as Silver Nitrate because the cyanide ion reacts with the Silver ion, forming a complex ion, limiting the supply of free Silver nitrate ions in the solution.  This enables them to deposit themselves on to the cathode creating a shiny and adherent silver plating available and great for use in many industries.

The benefits of Silver plating are:

  • That it is very soft
  • Has very low shear strength
  • Acts as a solid lubricant
  • Has low friction (it’s lowest when it is dry)
  • That is doesn’t oxidise particularly at temperature (good for exhausts)
  • Doesn’t need lubricant
  • Can be made in to a paste to perform as a lubricant, known as ‘silver-doped paste’ (for industrial usage)
  • Used for soldering
  • Corrosion resistant
  • Durable
  • Wear resistant

Who or which Industries reap the benefits of Silver plating?

  • Electronic
  • Costume Jewellery
  • Industrial
  • Telecoms
  • Automotive
  • Fasteners
  • Decoratively

us, Your Specialist Plating Company

us are leading specialists in the plating industry and specialise in electroless nickel plating based in Derbyshire, England. We have a wide range of developed techniques available to provide high-end, cost effective services for you.  We have considerable experience working with companies in the automotive, aerospace and military industries and offer our services to the UK, France, Holland, Brazil and Germany.

Witches on a Silver Platter

Products that have been silver plated have the highest conductivity of all metals.  Their best attributes are that they can be used for soldering, are corrosion resistant, are durable, are wear resistant and can be used by an array of consumers for many different reasons, such as electronics, jewellery and in the automotive industry.

The Golden History of Silver

Silver Plating was historically used in ancient civilisation where the noble metals where seen as objects of great beauty.  They were believed to contain the mystic qualities of distant heavenly bodied.  Gold was seen symbolically as the sun and silver as the moon and the Ancient Egyptians called silver “white gold”.  The most famous mythical attributes of silver are its powers against enchantment and it is thought to contain powers against witches and vampires in other cultures, too.

How Did Silver Plating Occur?

Silver plating was originally used because it was a cheaper equivalent to the use of solid gold, usually in the home, for decorative objects, such as cutlery and candlesticks.  The earliest type of Silver plating was Old Sheffield Plate but in the 19th Century new methods were introduced, such as electroplating.

Silver Plating

Silver plating occurs when Silver cyanide is used in the electrolyte, as opposed to other compounds of Silver such as Silver Nitrate because the cyanide ion reacts with the Silver ion, forming a complex ion, limiting the supply of free Silver nitrate ions in the solution.  This enables them to deposit themselves on to the cathode creating a shiny and adherent silver plating available and great for use in many industries.

The benefits of Silver plating are:

  • That it is very soft
  • Has very low shear strength
  • Acts as a solid lubricant
  • Has low friction (it’s lowest when it is dry)
  • That is doesn’t oxidise particularly at temperature (good for exhausts)
  • Doesn’t need lubricant
  • Can be made in to a paste to perform as a lubricant, known as ‘silver-doped paste’ (for industrial usage)
  • Used for soldering
  • Corrosion resistant
  • Durable
  • Wear resistant

Who or which Industries reap the benefits of Silver plating?

  • Electronic
  • Costume Jewellery
  • Industrial
  • Telecoms
  • Automotive
  • Fasteners
  • Decoratively

us, Your Specialist Plating Company

us are leading specialists in the plating industry and specialise in electroless nickel plating based in Derbyshire, England. We have a wide range of developed techniques available to provide high-end, cost effective services for you.  We have considerable experience working with companies in the automotive, aerospace and military industries and offer our services to the UK, France, Holland, Brazil and Germany.

Electroplating and Electroless Plating – Less is More!

The success of many products, which a lot of us are probably unaware of, are dependent on the application of surface engineering.  Such a huge amount of products, both commercial and industrial, are needy of it.  These include aeroplanes, computers, cars, trains, buildings, medical implants, mobile phones, and electronic devices – what would you do for a week without having just the products that have been listed?

The Electroplating Process

Electroplating is a process of surface engineering.   This is where metal coating is applied to a metallic or other conducting surface by and electrochemical process.  This process uses electric current in order to form a coherent coating on an electrode.  Electroplatings number one use is to change the surface properties of an object, such as the wear resistance, lubricity, corrosion protection and abrasion, for example.  It also builds up the thickness on objects, too.

The Electroless Plating Process

Electroless plating is a high quality, cost effective and eco-friendly solution to coating metals like stainless steel, as it can dramatically enhance the life expectancy.   The main difference between electroplating and electroless plating (yes, is in the name!) is that no electricity is used in the process of electroLESS plating.  Electroplating baths are used and are closely monitored as the parts must have a constant power supply directly provided to them in order for the ion attraction to be initiated in the bath contained solution on to the metallic surface of the submerged object.  This is when the chemical reaction occurs as the ions are being reduced and oxidised.

What does Plating help with?

  • Creates adhesion
  • Creates even coverage
  • Can add thickness to plated object
  • Weep holes can be added for drainage
  • Plating can carried out on many types of metal including electroless nickel plating
  • Conductor
  • Has low friction
  • Adds strength
  • Corrosion resistant
  • Makes objects hard wearing

Electroless Nickel Plating

us are experts in Electroless Nickel Plating, also known as ENP.  We are leading suppliers in Derbyshire who perform the electroless nickel plating process as well as many other processes to the highest of specifications to suit your needs.  We undertake diffused nickel plating, copper plating, nickel diamond plating, tin plating and many other processes.  If you are interested in these processes and want to ask us to perform these processes for your company or wish to find out more information then why not contact us today.  Call our highly respected staff on our phone number, you can go directly to our website by clicking here to find out more about whichever process you desire.

 

Electroplating and Electroless Plating – Less is More!

The success of many products, which a lot of us are probably unaware of, are dependent on the application of surface engineering.  Such a huge amount of products, both commercial and industrial, are needy of it.  These include aeroplanes, computers, cars, trains, buildings, medical implants, mobile phones, and electronic devices – what would you do for a week without having just the products that have been listed?

The Electroplating Process

Electroplating is a process of surface engineering.   This is where metal coating is applied to a metallic or other conducting surface by and electrochemical process.  This process uses electric current in order to form a coherent coating on an electrode.  Electroplatings number one use is to change the surface properties of an object, such as the wear resistance, lubricity, corrosion protection and abrasion, for example.  It also builds up the thickness on objects, too.

The Electroless Plating Process

Electroless plating is a high quality, cost effective and eco-friendly solution to coating metals like stainless steel, as it can dramatically enhance the life expectancy.   The main difference between electroplating and electroless plating (yes, is in the name!) is that no electricity is used in the process of electroLESS plating.  Electroplating baths are used and are closely monitored as the parts must have a constant power supply directly provided to them in order for the ion attraction to be initiated in the bath contained solution on to the metallic surface of the submerged object.  This is when the chemical reaction occurs as the ions are being reduced and oxidised.

What does Plating help with?

  • Creates adhesion
  • Creates even coverage
  • Can add thickness to plated object
  • Weep holes can be added for drainage
  • Plating can carried out on many types of metal including electroless nickel plating
  • Conductor
  • Has low friction
  • Adds strength
  • Corrosion resistant
  • Makes objects hard wearing

Electroless Nickel Plating

us are experts in Electroless Nickel Plating, also known as ENP.  We are leading suppliers in Derbyshire who perform the electroless nickel plating process as well as many other processes to the highest of specifications to suit your needs.  We undertake diffused nickel plating, copper plating, nickel diamond plating, tin plating and many other processes.  If you are interested in these processes and want to ask us to perform these processes for your company or wish to find out more information then why not contact us today.  Call our highly respected staff on our phone number, you can go directly to our website by clicking here to find out more about whichever process you desire.

 

Choose the Right Coating to Maximise Product Optimisation in the Automotive World

The idea of a specialised coating is for the surface of metals to be permanently enhanced by them.  This can be used on other substrates as well and on many components and equipment, too.  These specialised coatings, in effect, act as a deterrent and solve wear, corrosion, lubricant and release problems.   But to choose the best coating for you, the most important things which must be taken in to consideration is the operating environment.

Put a Coat on!

Surface coating usage has grown enormously in the automotive industry over the last fifty years.  Initially, the internal combustion engine was usually manufactured from cast iron, forged steels and die-cast aluminium alloys – Heat treatment provided the wear surface for these elements along with white metal or bronze bearings.  They were oiled and lubricated to allowance clearance between moving surfaces.  Half a century later, this method is still used today, though we need and expect more out of our cars.  We expect them to last longer, drive considerably more substantial distances and we need them to abide by our emissions regulations now, too – no mean feat!  In case that wasn’t enough, we expect our cars to do all of this with less fuel and lighter engines which have a lower tolerance to engineering and lower friction between their moving parts.  Due to this, a wider range of materials and coating variety have been required by us all, so that the wear, corrosion and friction problems and expectations could be overcome.

Automotive Parts and Protective Coatings

Piston rings, skirts and pins are coated frequently by hard-wearing, low friction coatings.  This is to help the initial running-in and advocates long-life performance.  It also helps with lower oil lubrication levels which are commonly associated with cold engine starts and reduces the amount of lubricant allowed to enter the combustion chamber.  Ceramic coatings provide the thermal insulation of piston crowns, usually in diesel engines, where increased and high temperature thermal spray or vacuum use methods are often practiced.

Mating cylinder linings can be coated with electrolytic or electroless plated composite finished which incorporate hard particles of silicon carbide, diamond or boron nitride.  The engines design and performance influence are what enable the design engineer to make the coating choice.

Bio fuels have caused a large amount of corrosive issues with the fuel input systems, fuel storage and fuel delivery systems.  There are a great array of thin coatings which can be applied to these areas in order to prevent corrosion from occurring such as electroless nickel plating which is often enhanced with the use of powder coating or e-coat top coats.

Contact us

us are leading suppliers who are experts in electroless nickel plating.  We are a Derbyshire based company who undertake many processes to the highest spec for you.  These include diffused nickel plating, shot blasting, nickel boron plating, nickel diamond plating and so much more.  So, if you are interested in finding out more about these processes then give our friendly and professional staff a call on our phone number or .  Alternatively, you can click here and go directly to our website to find out more about us and our processes.

 

Choose the Right Coating to Maximise Product Optimisation in the Automotive World

The idea of a specialised coating is for the surface of metals to be permanently enhanced by them.  This can be used on other substrates as well and on many components and equipment, too.  These specialised coatings, in effect, act as a deterrent and solve wear, corrosion, lubricant and release problems.   But to choose the best coating for you, the most important things which must be taken in to consideration is the operating environment.

Put a Coat on!

Surface coating usage has grown enormously in the automotive industry over the last fifty years.  Initially, the internal combustion engine was usually manufactured from cast iron, forged steels and die-cast aluminium alloys – Heat treatment provided the wear surface for these elements along with white metal or bronze bearings.  They were oiled and lubricated to allowance clearance between moving surfaces.  Half a century later, this method is still used today, though we need and expect more out of our cars.  We expect them to last longer, drive considerably more substantial distances and we need them to abide by our emissions regulations now, too – no mean feat!  In case that wasn’t enough, we expect our cars to do all of this with less fuel and lighter engines which have a lower tolerance to engineering and lower friction between their moving parts.  Due to this, a wider range of materials and coating variety have been required by us all, so that the wear, corrosion and friction problems and expectations could be overcome.

Automotive Parts and Protective Coatings

Piston rings, skirts and pins are coated frequently by hard-wearing, low friction coatings.  This is to help the initial running-in and advocates long-life performance.  It also helps with lower oil lubrication levels which are commonly associated with cold engine starts and reduces the amount of lubricant allowed to enter the combustion chamber.  Ceramic coatings provide the thermal insulation of piston crowns, usually in diesel engines, where increased and high temperature thermal spray or vacuum use methods are often practiced.

Mating cylinder linings can be coated with electrolytic or electroless plated composite finished which incorporate hard particles of silicon carbide, diamond or boron nitride.  The engines design and performance influence are what enable the design engineer to make the coating choice.

Bio fuels have caused a large amount of corrosive issues with the fuel input systems, fuel storage and fuel delivery systems.  There are a great array of thin coatings which can be applied to these areas in order to prevent corrosion from occurring such as electroless nickel plating which is often enhanced with the use of powder coating or e-coat top coats.

Contact us

us are leading suppliers who are experts in electroless nickel plating.  We are a Derbyshire based company who undertake many processes to the highest spec for you.  These include diffused nickel plating, shot blasting, nickel boron plating, nickel diamond plating and so much more.  So, if you are interested in finding out more about these processes then give our friendly and professional staff a call on our phone number or .  Alternatively, you can click here and go directly to our website to find out more about us and our processes.

 

Nickel PTFE Self Lubricating Corrosion Resistant Coating

Nickel PTFE has natural self lubricating properties, which eliminate the need for liquid lubricants on components. The coating is not only slippery; it also has low sliding wear.

Nickel PTFE – Lubricity and Wear Resistance

Lubricity plays an important part in optimising wear resistance because it inhibits contact between the mating surfaces, reducing friction between them and therefore reducing heat which may be generated.

This self lubrication reduces the wear of nickel plated components through friction, therefore creating minimal coating weight loss. Due to nickel’s self lubrication, friction between parts is significantly reduced.

We have customers in the automotive, aerospace and oil and gas industries that all use Nickel PTFE as their choice of durable, dry lubrication and anti-galling coating.

Reduce friction between components

Reduced friction between nickel plated components reduces heat generation and reduces the formation of wear particles. Reduced friction also improves efficiency.

Protect against wear with dry lubrication

The self lubricating properties of a nickel PTFE coating also prevents wear because the moving parts are kept apart.

What can nickel PTFE be used on?

  • Valve seats and pump bearings
  • Connectors
  • Fasteners
  • Circuit breakers
  • Mould tools
  • Machine tools
  • Spindles
  • Clutches and splines
  • Cylinder liners
  • Medical moulds

If you are looking for a nickel coating that is self lubricating, corrosion resistant and wear resistant, Ni-PTFE is the perfect solution. Call us , email us at  or visit the contact page on our website to make an enquiry.

Nickel PTFE Self Lubricating Corrosion Resistant Coating

Nickel PTFE has natural self lubricating properties, which eliminate the need for liquid lubricants on components. The coating is not only slippery; it also has low sliding wear.

Nickel PTFE – Lubricity and Wear Resistance

Lubricity plays an important part in optimising wear resistance because it inhibits contact between the mating surfaces, reducing friction between them and therefore reducing heat which may be generated.

This self lubrication reduces the wear of nickel plated components through friction, therefore creating minimal coating weight loss. Due to nickel’s self lubrication, friction between parts is significantly reduced.

We have customers in the automotive, aerospace and oil and gas industries that all use Nickel PTFE as their choice of durable, dry lubrication and anti-galling coating.

Reduce friction between components

Reduced friction between nickel plated components reduces heat generation and reduces the formation of wear particles. Reduced friction also improves efficiency.

Protect against wear with dry lubrication

The self lubricating properties of a nickel PTFE coating also prevents wear because the moving parts are kept apart.

What can nickel PTFE be used on?

  • Valve seats and pump bearings
  • Connectors
  • Fasteners
  • Circuit breakers
  • Mould tools
  • Machine tools
  • Spindles
  • Clutches and splines
  • Cylinder liners
  • Medical moulds

If you are looking for a nickel coating that is self lubricating, corrosion resistant and wear resistant, Ni-PTFE is the perfect solution. Call us , email us at  or visit the contact page on our website to make an enquiry.

Coatings for Sub-Sea and Pipeline Applications

As specialists in the electroless nickel plating process, us have worked tirelessly on developing the latest technology in marine coatings.

Oil and gas components are inevitably exposed to harsh environments, both under the sea and underground. This exposure to such extreme levels of temperature, moisture and pressure can have a detrimental effect on these components in a short space of time.

That is why SeaTEC 100, us’s very own development in the industry, is the perfect solution for corrosion protection and corrosion prevention in sub-sea environments. SeaTEC effectively coats valves, pumps and pipe fittings to ensure that they remain intact and in operation for an unprecedented amount of time in the industry.

Diffused Nickel Plating

The simple process of diffused nickel plating is the most effective nickel coating to ensure the highest levels of corrosion resistance via the total encapsulation method of plating. Diffused nickel plating is proven to be more corrosion resistant than even the highest grade stainless steel, and much cheaper.

Diffused nickel plating is so resistant to corrosion, particularly in marine environments, that our customers give mild steel plated in this way 30 year sub-sea guarantees.The diffused nickel plating process has been extensively used in the end-fittings for flexible pipe lines and top-side equipment. When independent salt spray testing was carried out on diffused nickel plated components, the experiment was abandoned after 2000 hours because no corrosion could be detected.

If you are looking for a solution to marine corrosion, and would like to find out more about SeaTEC 100, the ultimate in marine corrosion prevention, our phone number or email: 

Coatings for Sub-Sea and Pipeline Applications

As specialists in the electroless nickel plating process, us have worked tirelessly on developing the latest technology in marine coatings.

Oil and gas components are inevitably exposed to harsh environments, both under the sea and underground. This exposure to such extreme levels of temperature, moisture and pressure can have a detrimental effect on these components in a short space of time.

That is why SeaTEC 100, us’s very own development in the industry, is the perfect solution for corrosion protection and corrosion prevention in sub-sea environments. SeaTEC effectively coats valves, pumps and pipe fittings to ensure that they remain intact and in operation for an unprecedented amount of time in the industry.

Diffused Nickel Plating

The simple process of diffused nickel plating is the most effective nickel coating to ensure the highest levels of corrosion resistance via the total encapsulation method of plating. Diffused nickel plating is proven to be more corrosion resistant than even the highest grade stainless steel, and much cheaper.

Diffused nickel plating is so resistant to corrosion, particularly in marine environments, that our customers give mild steel plated in this way 30 year sub-sea guarantees.The diffused nickel plating process has been extensively used in the end-fittings for flexible pipe lines and top-side equipment. When independent salt spray testing was carried out on diffused nickel plated components, the experiment was abandoned after 2000 hours because no corrosion could be detected.

If you are looking for a solution to marine corrosion, and would like to find out more about SeaTEC 100, the ultimate in marine corrosion prevention, our phone number or email: 

us sponsor Tupton RUFC

We’ve got a great team here at us. As well as working hard electroless nickel plating and all the other types of metal finishing services we carry out, we’ve also got 6 members staff on a local rugby team, Tupton RUFC.

us electroless nickel plating sponsor Tupton RUFC

 

us sponsor the team with hats and training tops, and obviously, we also provide them with loads of support whether they win or lose!

If you are looking for a quality, reliable metal plating company, who are also dab hands on the rugby pitch, contact us or email: